How to Build a Wood Chevron Barn Door

Make a reliable wood Diy chevron barn door with a herringbone pattern. Image tutorial as well as a PDF woodworking approach to make it effortless to build your possess barn door from reclaimed wood or contemporary lumber. 

See far more Diy doorways and barn doorways in our Shut The Front Door Diy series, as well as our picks for cost-effective barn door components right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn door plans Right here

How to Make a Chevron Barn Door

by reader Emily Seaton | woodworking approach by Amy of Hertoolbelt

Emily designed this stunning wood chevron barn door as element of her boys’ rest room renovation. She shares her story under, and Amy has set alongside one another a setting up approach so you can build your possess door just like Emily’s!

Get the in depth woodworking approach Right here to build your possess chevron barn door using new lumber, or using reclaimed hardwood flooring like Emily reveals in the photograph tutorial under.

The concluded barn door steps 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Resources and Resources

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The chevron barn door is designed using plywood and luan, with 1x lumber for the design and style and herringbone facts. (Emily reveals how she employed reclaimed wood flooring under.)

Constructing A Wooden Chevron Barn Door for a Boys’ Toilet Renovation

Hello Remodelaholics!  My identify is Emily and I reside right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety one thing 12 months old Kansas Town house much less than a 12 months ago with 3 boys (which includes an toddler, a four 12 months old and a five 12 months old), a seventy pound doggy and an mad perception that we could rehab most all of it on our possess.  What it lacked in fashionable requirements (it experienced no duct perform, gutters, insulation, etc.) it created up for in attraction and area.

When we walked in for the inspection there was h2o pouring by the entryway, remnants of termites in the dining room and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we cherished the significant corner whole lot, the structure and the neighborhood.

This is Georgia.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here prior to me, with her two grownup bachelor sons.  From what I can explain to by
photos and letters the spouse and children remaining driving, Georgia and her boys look like wonderful people today who adored this old house and created numerous great memories in it.  Even though we now possess the house, there is even now loads of Georgia to be found just about everywhere (which includes this portrait which my spouse retains hanging on our second floor landing for some motive).

Georgia and I share a love for this old lovely property.  Even so we element means when will come to the very best way to show off its historic natural beauty.  Georgia chosen to deal with it up with levels of wallpaper, paint, carpet and velvet (sure we taken off a truckload of dusty velvet drapes).  Now, I am heading room by room in an energy to restore the unique wonders of our endlessly property although weaving in a number of fashionable gems.  Someplace between earning faculty lunches, naptimes and chasing all around my a single 12 months old, I am trying to discover the time to convert Georgia’s property into a single that I can phone my possess.

I am confident that Georgia would not approve.

We have no plans to ever go so I acquire complete ease and comfort in earning this property just as we want it.  My spouse and I were forced to build sets although in higher education to fulfill our Theater scholarships.  Tiny did I know how fruitful individuals store lessons would be for us!  We have never rehabbed a house prior to, but we dove it head to start with and have not looked back.  Our most modern task associated turning an outdated bedroom and connected bathtub into a area for my two oldest boys.  Right here is the area prior to (Of course, that is pink floral wallpaper.  And sure, it is also on the ceiling.  I advised you Georgia was just about everywhere):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the rest room which we took down to the studs, leaving only the ceiling and the unique hexagon mosaic tile floor.

boys' bathroom remodel with original tile

This room desired numerous issues, which includes a new rest room door.  I love to discover great issues from blogs, like this a single, or Pinterest, and recreate them.  As they say, there is nothing new underneath the sunlight and I am not over stealing any thought that is a good thought.  I found an brilliant model of a barn door on The Accent Piece and knew I desired to make it, or a single like.  Right here is the door I in the long run arrived up with (which Amy developed woodworking plans for right here):

DIY chevron wood herringbone barn door for a bathroom

Why pick out a barn door?

I decided on a barn door since in boosting 3 boys underneath the age of 7 the appearance of my house usually appears to be far more like a barnyard than a put wherever civilized people today reside.

There were also functional explanations that created the barn door a good in good shape.  The unique door swung inward and to the suitable which is in all probability why the light-weight swap was on the opposite aspect of the room over the sink as a substitute of to the suitable of the door wherever you would usually discover the light-weight swap.  I experienced visions of my boys stumbling across cold tile in the center of the night blindly trying to discover the swap over the sink.  We solved this issue by going the light-weight swap to the suitable of the door but we experienced to do absent with the inward swinging door.  The barn door solved the logistical issue.

Some people today propose barn doorways are not good for loos for privacy explanations but taking into consideration this is in just a bedroom I imagined it would be okay.  Apart from, how substantially privacy do four and 6 12 months old boys genuinely have to have in any case?  They hardly ever close the door when they are executing their organization as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Deciding on Wooden for the Chevron Barn Door

I experienced lately been to my local Habitat for Humanity Restore and knew they experienced a significant stock of assorted hardwood flooring for a $1
a foot.  Not genuinely knowing how substantially wood I desired (I in all probability went back three moments for far more) I picked by pieces I imagined were a good blend.  I started out by measuring the exterior of the door frame to the rest room.  In my situation, it was 39” wide and 83” tall. (The printable woodworking plans are designed to these exact same measurements, but you can change the sizing if desired.)

I went to Property Depot and experienced them slice a sheet of ½’ plywood and a sheet of luan down to 38” wide, a single inch quick of the door frame width to permit for framing the exterior with trim.  The luan is the back of my door and the plywood can make up the center of the construction.

At the time you have the products, the door can be produced in a number of fundamental ways. I’ll show the shots right here, and you can get a whole slice record and assembly diagrams right here in the woodworking approach.

Time & Cost

The building of the chevron barn door took somewhere around three – two hour sessions.  Hanging the door is surely a team energy but I managed the building myself.

Cost breakdown:

  • Hardwood floor- $thirty
  • Trowel deal with- gifted
  • four, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Door components – $ninety eight
  • Leather-based deal with- $three
  • Tacks for deal with- $three

build chevron barn door with herringbone details

How to Make a Diy Chevron Barn Door

Stage 1: Create the Door Base

Glue the luan and plywood alongside one another with wood glue.  The luan aspect really should be on the floor.  Established weighty things on top all all around to compress the luan to the plywood and permit it dry.  I employed only wood glue for this stage.  I knew this would not be ample toughness for the concluded products but will go back with quick nails to secure.

Stage two: Choose Wooden for Herringbone Barn Door Pattern

Start out arranging the hardwood floor to discover the pattern you like most.  I think it is handy to attract out a diagram prior to you get started so you know what it will appear like. I employed five horizontal slats at the top of the door prior to beginning the break up herringbone barn door pattern – or phone it chevron, whatever you like.

The printable woodworking plans have a whole diagram and slice record, which includes board widths, to make the structure effortless. 

I started out laying out and setting up the face of the door from the exterior in.   I did not have pieces extended ample to operate the length of the door on the edges, so I set the seam on the remaining wherever I prepared for the deal with to go.

diy reclaimed wood herringbone barn door, chevron barn door


Stage three: Attach The Wooden Confront

Start out securing the wood flooring edges with wood glue and 1 1/4” nails. Start out with the top and aspect frames, then the top horizontal pieces. You can insert the bottom face frame piece now like Emily did, or wait to install it right after the herringbone barn door element (like suggested in the woodworking plans).

I employed a pneumatic nail gun, which can make this method very quickly.  Moreover, there is nothing like using a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Stage four: Minimize The Door Stile

Minimize a 1×2 to operate down the center.  Wait to secure this piece right until all of the diagonals are slice to in good shape.  This provides you wiggle room to squeeze in the very last piece of the herringbone barn door pattern.

Stage five: Minimize and Put in Herringbone Barn Door Pattern

To get started the herringbone diagonals, I started out at the corner with a triangle I slice from a broader piece of flooring.  From there it was a matter of marking the length of each individual slice right until I received to the end.  These are all 45 diploma angles and a triangle is very handy. The woodworking approach incorporates a in depth diagram of lengths and sizes to make this element even easier!

An edge of working with hardwood flooring is that each individual piece is manufactured with a tongue and groove edge in buy for the pieces to in good shape into a single an additional.  All you have to do is set it in and carefully hammer the pieces alongside one another.  Then secure each individual piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Stage 6: Increase Barn Door Body

After the entrance of the door is concluded its time to frame the sides.  The thickness of the door equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood floor).  This allowed me to use 1x2s strips of wood (which in fact measure at ¾” x 1 ½”) to frame the door.  I slice the 1x2s at a 45 diploma angle and connected them to the exterior edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Stage seven: Safe Barn Door Backing

The back of the door is just the sheet of luan.  Hammer quick nails all around the edge of the luan for extra toughness.

Stage 8: Finish

If your precision with a observed is anything at all like mine, you may possibly have gaps in the corners of the trim.  Fill any imperfect corners (in my situation all) with wood filler.  When dried, sand right until clean.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I experienced intended to stain the door but right after it all arrived alongside one another I genuinely cherished the natural appear of the hardwood floor.  I gave it 3 coats of polyurethane using a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wooden Barn Door Hardware

I purchased the barn door components on Ebay.  There are a wide variety of possibilities but I went with a fundamental model. (See far more cost-effective barn door components right here.)

This door is weighty but did not exceed the 200lbs fat limit of most barn door components.  Contemplating how wide our door is we went with the extended 6.6 FT selection opposed to the 6FT.  Provided the thickness of our baseboards, we hung the components backwards so the door would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door deal with is an old trowel my aunt found at an estate sale.  I took it from her figuring I would use it a single day.  I found the perfect put in just a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We desired a small deal with to open the door from the inside of the rest room.  I decide on a strip of leather-based that I connected with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Even though seeking for leather-based at Passion Foyer I can across these leather-based bookmarks.  The sizing is perfect.  I hammered it on with significant nail heads leaving some slack so the deal with would be easier to grab.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Finished Barn Door + Boys’ Toilet Renovation

Right here is the concluded products, with a see into my boys’ new rest room.  The tiling is also my perform.  I credit history my spouse with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Toilet Notes:

  • Bedroom shade:  Benjamin Moore’s Hale Navy
  • Toilet vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Property Depot’s Snow White Brick 12×12” mosaic tile
  • Flooring Tile: unique to the house
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating Single Sconce with no the shade (we broke a single so decided to go with no and use Edison bulbs as a substitute).

This door is the perfect finishing touch to this mattress and bathtub transform.  I know I love it far more than my boys do but I hope they will come to recognize it a single day much too.  While I do not have a blog, you can abide by me on Instagram.

A lot more Diy barn doorways:

as well as 35 far more Diy barn doorways right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

Initial revealed thirty Mar 2015 // Current 19 May well 2020

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About Amy Baesler